Cangzhou Zhongtuo Roll Forming Machinery Co., Ltd.+86 13166567923steven@zt-rfm.com

Embossed Colour Steel Sheet Line — 0.5-1.0 mm, up to 1250 mm Width

This line presses a pattern into colour-coated steel sheet and recoils it. The pattern is cut into the roll surface, so changing the pattern means changing the roll pair. The line is built around two 10-tonne hydraulic decoilers, an embossing station and a recoiler. The roll drive sits on a disengageable coupling, so strip can be threaded through without running the embossing rolls.

Embossing rolls

Item

Specification

Roll size

380 mm x 1360 mm

Roll material

42CrMo alloy steel, solid forged

Heat treatment

Hardened to HRC 53-58, hard chrome plated

Working thickness

0.5-1.0 mm

Strip width

up to 1250 mm

Strip material

Colour-coated steel sheet

Pattern

Made to order — for example orange peel

Roll drive

7.5 kW motor with dedicated reducer

Line speed

0-20 m/min (coupling can be disengaged)

Pattern reels are engraved for your sample. Send us a photo or a piece of the sheet you want to match and we will confirm the pattern before roll engraving starts.

Decoiler

10-tonne hydraulic decoiler with coil car. Main body 2.8 m x 1.6 m x 1.9 m, about 3.5 t. Feed width 0-1250 mm, coil inner diameter 470-530 mm +/-20 mm, rated load 10 t. The mandrel is machined from thick-wall seamless tube, 216 x 55 mm. Expanding cylinder 125 mm with rotary joint. The frame is built on a 350 I-beam base with an 18 mm steel plate housing. Hydraulic pump station with five solenoid valves, 4 kW, 380 V. Main body rated power 5.5 kW, 7.5 kW variable-frequency drive.

Coil car

Lift cylinder 140 mm with a 90 mm guide, 300 mm stroke. Travel is by a 450-series hydraulic motor. Platform 1.25 m x 1.0 m, track 1150 mm wide x 2.5 m long, car weight about 1.1 t.

Applications

  • Embossed panels for refrigeration and appliance cabinets
  • Wall cladding and ceiling panels
  • Decorative trim and door panels

What we need from you

Send us the pattern you want, the strip thickness and width, the coil weight and inner diameter, and your supply voltage and frequency. The embossing roll pair is made for your pattern, so please allow engraving time in the schedule.

Photographs of this line are being prepared. Ask us for the current pattern samples and the roll engraving drawings.

Chat on WhatsApp